Metal crowd control barriers started as a way to manage large crowds, ensuring safety and order in public spaces. Construction and public works projects first used these barriers. They quickly became essential for crowd management at events, concerts, festivals, and public gatherings. Their sturdy, interlocking design is ideal for creating perimeters and guiding pedestrian flow. They prevent crowd surges in high-traffic areas.
Details Show
What are metal crowd control barriers?
Metal crowd control barriers are sturdy, temporary structures. They manage large groups of people, ensuring public safety in areas with high foot traffic. Manufacturers use materials like pre-galvanized steel, stainless steel, or reinforced steel to make these barriers. They serve multiple purposes, from organizing queues and marking restricted areas to preventing overcrowding at events and construction sites.
Key Characteristics of Metal Crowd Control Barriers:
Durability: The metal construction provides a strong, weather-resistant solution for both outdoor and indoor settings.
Interlocking Design: Many metal barriers have interlocking hooks or connections. They form continuous lines for effective crowd control.
Portability: They are sturdy yet portable. Users can set up, move, and store them easily, making them suitable for temporary setups.
Safety Features: Many barriers include anti-trip flat feet and rubber footings. These features ensure safety in crowded areas.
As demand for effective crowd control grew, manufacturers used durable materials like galvanized and stainless steel. These materials offer weather resistance and longevity. This led to specialized barriers like Mojo barriers for concerts and stainless steel options for permanent or high-end installations. Today, metal crowd control barriers remain a cornerstone in event management, security, and public safety strategies worldwide.
PRODUCTION PROCESS
⒈ Automated Cutting, Punching & Drilling with high precision
⒉ Zinc-rich Phosphating Pre-treatment enhance the adhesion
⒊ Saddle cut welded frame for greater strength
⒋ Multi-layer Protection Powder Coated with AkzoNobel
⒌ Detachable feets for efficient transportation and storage
⒍ Pallet Packing with plastic/bubble cushion protection
FINISHED PRODUCT & PACKING
Detachable feet design maximize the space usage while transportation and storage.
What are types of Metal crowd Control barriers ?
1. Pre-Galvanized Steel Crowd Control Barriers
Description: These barriers are made from pre-galvanized steel, meaning they are coated with a zinc layer before being formed into the final product. This process helps prevent corrosion, making them suitable for outdoor use in moderate environments.
Features: They are durable and cost-effective, often used at events, construction sites, or festivals for directing crowds and controlling access.
Best For: Temporary outdoor events, construction sites, and places where some weather resistance is required, but not extreme durability against corrosion.
Pros and Cons: Pre-galvanized barriers are affordable and relatively long-lasting but may not offer as strong a corrosion resistance as hot-dip galvanized or stainless steel options.
Specifications
Specification
Crowd Control Barrier – Galvanised
Crowd Control Barrier – Orange
Length
2260mm
2260mm
Width
490mm
490mm
Height
1100mm
1100mm
Weight
11kg
11kg
Material
Steel
Steel
Finish
75 micron Galvanised Steel
Orange Powdercoated
Frame Diameter (OD)
25mm
25mm
Upright Diameter
20mm
20mm
Wall Thickness (Frame and Upright)
Frame: 2.00mm
Upright: 1.20mm
Frame: 2.00mm
Upright: 1.20mm
Upright Spacing
200mm
200mm
2. Stainless Steel Crowd Control Barriers
Description: Made from high-grade stainless steel, these barriers provide superior corrosion resistance and a sleek, polished appearance. Stainless steel is naturally resistant to rust, making these barriers ideal for long-term outdoor use, especially in harsh weather conditions.
Features: They are highly durable, easy to clean, and provide a modern look, often chosen for high-profile events or locations that require an aesthetically pleasing and durable solution.
Best For: High-end events, coastal areas, permanent installations, and applications requiring longevity and low maintenance.
Pros and Cons: While more expensive than other metal barriers, stainless steel barriers are extremely durable and low maintenance, retaining their appearance even in tough environments.
Specifications
Specification
PRAIL-102-SS
PRAIL-102-HD-SS
Style
Light Weight
Heavy Duty
Rail Diameter
31.75mm
41.28mm
Weight (lbs)
85
105
Price
Overall Dimensions
2590mm L x 1016mm H
2590mm L x 1016mm H
Material
Welded Steel
Welded Steel
Interlocking Feature
Yes, includes connectors
Yes, includes connectors
Foot Style
Removable, multiple styles available
Removable, multiple styles available
Vertical Bar Spacing
143mm intervals
143mm intervals
Portability
Easy to move, portable
Easy to move, portable
Shipping & Storage
Feet removable for flat shipping and storage
Feet removable for flat shipping and storage
3. Mojo Barriers (Stage Barriers)
Description: Mojo barriers, also known as stage barriers or concert barriers, are heavy-duty barriers designed specifically for high-pressure environments, such as concerts, festivals, and large public gatherings. They are made from reinforced steel and include features that withstand crowd surges and provide stability.
Features: They often have anti-trip flat bases, locking mechanisms, and back bracing to prevent tipping. Many Mojo barriers also include rubber footings and ergonomic designs to ensure safety and comfort for crowd members leaning on them.
Best For: High-impact areas like concert fronts, festival perimeters, and sports events where crowd control requires extra strength and stability.
Pros and Cons: Mojo barriers are highly robust and suitable for large crowds but are generally heavier and require more effort to install and transport.
Specifications
Specification
Details
Material
Aluminum 6082-T6
Surface Finish
Mill finish (silver), black powder coated, other custom options
Dimensions (H × W × D)
1.2 m × 1.0 m × 1.2 m (custom sizes available)
Folding Dimensions (H × W × D)
1210 mm × 1100 mm × 180 mm
Self-Weight
34 kg per 1 m section
Top Semi-Circle Tube
40 mm, 50 mm; Thickness: 2 mm, 3 mm
Frame Tube
25 mm × 50 mm, 40 mm × 50 mm, 40 mm × 60 mm, 60 mm × 60 mm; Thickness: 1.5 mm
Brace Tube
50 mm × 25 mm; Thickness: 3 mm
Vertical Tube
35 mm × 35 mm; Thickness: 2 mm
Foot Board Tube
25 mm × 50 mm; Thickness: 3 mm
Front Panel Thickness
1.5-2 mm
Front Board Thickness
4 mm
Panel Holes Diameter
8 mm
Weight Options
30 kg, 31 kg, 32 kg, 33 kg
Connection System
Steel 15 mm slot pin, 2 sets of interlocks, and 2 side bolt connections for uneven ground
Design Load
10528 N/m1
Edges
Soft, rounded edges for maximum comfort
Packing Options
Cartons, pallet, air bubble film, or as requested
What are surface treatments used for metal crowd control barriers ?
Description: Powder coating involves applying a dry powder to the metal surface, which is then cured under heat to form a hard, smooth finish. This coating can come in various colors, providing a visually appealing and durable finish.
Benefits: Offers excellent resistance to scratches, UV rays, and general wear and tear, making it suitable for both indoor and outdoor use.
Best For: Events where color coding is needed (e.g., safety barriers in yellow or orange) and areas with moderate exposure to weather.
2. Cold Zinc Painting
Description: Cold zinc painting (also known as cold galvanizing) involves applying a zinc-rich paint to the metal surface, offering a layer of corrosion resistance. It is an affordable and straightforward method that can be done on-site.
Benefits: Provides a basic level of corrosion protection and is less costly than hot-dip galvanizing. It can be reapplied easily for maintenance.
Best For: Indoor use or low-risk outdoor environments where minimal corrosion protection is acceptable.
3. Polishing
Description: Polishing gives metal barriers a smooth, shiny finish by mechanically buffing the surface. It is typically used for stainless steel barriers, which retain their luster and resist corrosion.
Benefits: Provides a high-end, sleek appearance and is easy to clean. Polished finishes are generally rust-resistant and require minimal maintenance.
Best For: High-profile or indoor events where aesthetics are essential, such as in malls, concert venues, or corporate events.
4. Hot-Dip Galvanizing
Description: Hot-dip galvanizing involves dipping the barrier in molten zinc, which forms a thick, durable layer that prevents corrosion. This is one of the most robust forms of protection for metal.
Benefits: Offers superior corrosion resistance, making it ideal for long-term outdoor use and in harsh environments, such as coastal or industrial areas.
Best For: Outdoor events, construction sites, or areas with high humidity and salt exposure where maximum durability is required.
Conclusion
Metal crowd control barriers have evolved into essential tools for managing crowds and ensuring public safety at events, construction sites, and other public gatherings. Alongside these barriers, Clearview fences offer additional security solutions with their high-visibility and anti-climb features. Available in various materials like pre-galvanized steel, stainless steel, and aluminum, these barriers cater to different levels of durability, aesthetics, and corrosion resistance. Specialized types, such as Mojo barriers and Clearview fences, offer robust solutions for high-impact environments like concerts and sports events, while stainless steel options provide longevity and a polished look for high-profile applications.
Surface treatments, including powder coating, cold zinc painting, polishing, and hot-dip galvanizing, enhance the lifespan and appearance of these barriers and fences, making them adaptable to different environments and needs. Whether for temporary setups or permanent installations, metal crowd control barriers and Clearview fence remain vital elements in crowd management and safety strategies worldwide.